Horizontal aluminium profile powder coating line
  • 1+1 crane

  • Hanger

  • Magic fast-change powder system

  • Magic fast-change powder system

  • Pre-treatment material box

  • Powder painting room

  • Control cabinet for powder gun

  • Pre-treatment groove

  • Elevator for powder painting line

  • Powder painting line control cabinet

  • Conveyor

  • Crane control cabinet

  • Recycle system

Design basis of horizontal aluminium profile powder coating line

1. Name of workpiece: Aluminium profile (Horizontal hanging method)
2. Max hanging size on each hanger: L6300mm×W200mm×H1500mm
3.Suggested interval between 2 hangers: 500mm
4. Conveying speed: 1.3m/min
5. Output: 10-12 hangers per hour
6. Spraying method: 4 auto spray guns (match on 2 reciprocators) & 2 manual spray guns
7. Heating source: natural gas (Other choices are available: electricity, oil or coal)
8. Required plant size: L52m×W24m×H6.5mm

Design description of half automatic aluminium profile powder coating line
1. According to the shape of aluminium profile, we design the pretreatment to be economical immersion tank type with 6 stage processings.
2. After chemical cleaning, the pre-treated workpieces will be conveyed to drying furnace for water removal on their surface. The drying furnace is designed being tank type to match with immersion pretreatment tanks, and with a top-door design for easy access of pre-treated workpieces.
3. After drying, the workpieces are ready for powder particle adhesion. Please manually feed them on auto powder painting line. For a better painting result, the spray booth, waster powder recycling system, reciprocator adopts advanced equipments in China through our careful selection. And the spraying guns, both auto and manual are imported from foreign famous company for a longer service life. Then these workpieces will be sent to gas-fired furnace tunnel to let powder melt into a smooth coating.

Process flow of aluminium profile powder painting line
1. Feed your aluminium profiles on crane hanger for the preparation for chemical cleaning
2.Pickling stage (Room temperature for 3-5 mins)
3.Rinsing stage (Room temperature for 1-2 mins)
4.Rinsing stage (Room temperature for 1-2 mins)
5.Chromizing stage (25-35 Celsuis for 1-5 mins)
6.Rinsing stage (Room temperature for 1-2 mins)
7.Rinsing stage (Room temperature for 1-2 mins)
8.Drying off oven to remove surface moisture (70-100 Celsuis for 20-30 mins)
9.Manually transfer the pre-treated objects to powder coating line
10.Powder application with spray guns
11.Powder curing (180-200 Celsuis for 20-18 mins)
12.Finished product discharging
If above parameters cannot meet with your strict coating need, please contact us for more detail. We can make some adjustments or even improvements to suit your actual production conditions.

Related keywords of aluminium profile powder spraying line
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Powder coated aluminium profile:
Befor powder coating

Aluminium profile with
PVDF powder
Aluminium profile with
matte powder
     
Aluminium profile with
epoxy powder
Aluminium profile with
glossy powder
Samples of powder
coated window frame